PHOENIX
ID Grinder

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MIDAS SERIES OD GRINDER
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SOLARIS OD GRINDER
ALTAIRA OD GRINDER
AGN4 OD GRINDER
UGC ID GRINDER
PHOENIX ID GRINDER

PHOENIX
Large capacity ID Grinder

The Phoenix ID Grinder is Weldon’s large capacity ID Grinder. The Phoenix can automatically grind diameters, tapers, chamfers, radii, shoulders, and contours in one set-up and one continuous operation using a FANUC CNC control.

The Dual Spindle option offers the possibility to grind two different surfaces in one setup or accomplish a rough and finish grind in a single chucking. The grinder can be configured with spindles to best match the diameters that are being ground for the highest possible performance. The addition of a variable speed rotary dresser allows for dressing of both aluminum oxide and superabrasive grinding wheels.

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FEATURES

  • FANUC model 32i BT CNC Control with Color LCD

  • 160 meters part program storage, 63 PGMS

  • Shear Damper machine base

  • Precision cross-roller linear way system

  • Low inertia break-away coupling, X axis

  • Automatic Trabon lubrication system

  • Heavy-duty live spindle workhead, 6A2, #5 MT

  • Servo work drive, 5HP, 0 to 600 RPM

  • Full Enclosure

  • Air conditioned electrical panel

  • Work area lighting

  • Workhead mounted diamond adapter

  • Coolant plumbing and bed-wash system

  • Grinding wheel and quill

  • Set-up tools

CASE STUDIES

Phoenix Single Spindle ID Grinder
Phoenix Dual Spindle CBN ID Grinder
Phoenix Single Spindle CBN ID Cam Grinder
Phoenix Dual Spindle CBN ID Grinder
Phoenix Dual Spindle ID Grinder
Phoenix OD/ID Polygon Grinder
Phoenix Single Spindle ID Cam Grinder

Capacity

  • Maximum work swing: 16 “
  • Maximum workpiece weight: 200 lbs. (nominal)

Workhead

  • Bearings: Heavy-duty, preloaded precision angular contact
  • Spindle nose (ASME Standard): 6″ A2
  • Through-hole diameter for draw bars: 1.062″
  • Spindle speed range is infinitely variable: 0-900 RPM
  • Motor: FANUC AC digital servo 5.0 hp

Workhead Table - Z Axis

  • Least programmable increment: 0.000010″
  • Maximum travel: 15.25″
  • NOTE: Actual speed and power rating calculated to suit specific application.

Spindle Table - X Axis

  • Spindle housing bore: 120 mm
  • Least input increment: 0.000010″
  • Max travel: 23″

Table Drives

  • FANUC AC digital servo drives: 1.9 HP
  • Least programmable increment: 0.000010″

Lubrication

  • Wheel Spindle: Air/Oil (mist)
  • Workhead spindle: Permanent grease-packed
  • Ballscrews: Automatic lube oil
  • Ways: Automatic lube oil
  • Note: Safety detect interlock to prevent cycling of operation if low air pressure or low oil level is sensed.

Electrical Specs

  • Wired in accordance with IEC standards, 460 VAC, 3-phase, 60 Hertz

Pneumatics

  • Air moisture: 70° F. dew point maximum
  • Air pressure: 80 PSI
  • Air volume: 5 SCFM
  • Note: System requires a filtered and dry air source

Machine Dimensions and Construction

  • Width: 95″
  • Depth: 90″
  • Height: 85″
  • Centerline workpiece, height from floor: 42″
  • Weight: 14,500 lbs.
  • Base construction: Welded Steel Shear Damper™
  • Way construction: Cross-roller linear way system with recirculating bearings and precision ground rails
  • Foundation: 6″ concrete floor is only requirement. Three-point antivibration suspension system requiring no floor attachment.

CNC Control Specifications - FANUC 32i-BT

  • Inch/metric programming
  • Manual pulse generator
  • Full linear and circular contouring and positioning capabilities
  • FANUC AC digital servo system
  • Direct RPM programming or constant surface speed
  • Built-in diagnostics
  • 10.4″ high-resolution color LCD
  • Automatic recognition of EIA or ISO coding
  • RS 232 / Ethernet / Memory card / USB interface
  • 0.000010″ Command resolution